Bochu(FSCUT) Control System Introduction
The Bochu (FSCUT) control system, developed by Friendess, is a widely used CNC control system specifically designed for fiber laser cutting machines. It is known for its high performance, user-friendly interface, and cost-effectiveness. The FSCUT system comes in various models, each tailored to different types of laser cutting applications. Here are the main types of FSCUT control systems and their features:
I.Mid/Low Power Control System FSCUT2000C
The FSCUT2000C system is a high-performance open-loop laser control system. It is widely used in the fields of metal and non-metal laser cutting.
Features:
1. Flying Cutting : Reduce acceleration and deceleration during the cutting process, improving cutting speed.
2. Four-Point Edge Finding : Multiple edge-finding methods, accurately and quickly determine the rotation angle of the sheet material.
3. One-Key Cutting : Quickly cut off sheet material to recover leftover materials.
4. Automatic Nesting : More reasonable arrangement of parts, reducing sheet material waste.
Cutting Software ： CypCut
CypCut is a laser cutting software deeply customized for the laser cutting industry. It is simple to use, rich in features, and suitable for various processing scenarios.
I.Low Power EtherCAT Controller FSCUT2000E
FSCUT2000E low power laser control system applies to 1-4kW power cutting with easy installation and debugging, excellent performance, and inclusive solutions.
Features:
1. Pallet Changer : Unloading while cutting, keep safe and efficient.
2. Frame Border Contour : Frame profiled plate.
3. Circle Center : Auto center on circular plate and start cutting.
4. Ultra Dynamic Cutting : Improve thin plate process efficiency.
5. Quick CutOff : Quick cut off the plate and get remnant.
6. One-Path FlyCut : Supported for all figures to improve efficiency
Laser Head: Intelligent laser cutting head BLT310.
Cutting Software ： CypCutE
Friendess CypCutE 2D cutting software is for medium power EtherCAT cutting system. CypCutE is easy to use, rich in functions, stable and reliable. It has advanced functions such as "Smooth MicroJoint", "Fast Cutting" and "Circle Center" to meet various processing needs.
II. Low/Mid Power EtherCAT Controller FSCUT4000E
FSCUT4000E is a cost-effective laser control system applies to 1.5-8kW power cutting, realizes control of motion, laser, and cutting gas, common used in sheet metal, kitchen ware, and light fixture.
Features:
1. Ultra Dynamic Cutting : Improve thin plate process efficiency.
2. Smooth MicroJoint : Realize easy batch unloading.
3. Circle Center : Automatically detect center of a circle plate and start processing.
4. One-Path FlyCut : Able to generate fly-cut path on any graphic regardless of shape, improve efficiency.
5. Scan In: Scan to immediately import drawing.
6. Frame Border Contour : Design for non-rectangle plate framing.
Laser Head: Intelligent laser cutting head BLT421.
Cutting Software ： CypCutE
Friendess CypCutE 2D cutting software is for medium power EtherCAT cutting system. CypCutE is easy to use, rich in functions, stable and reliable. It has advanced functions such as "Smooth MicroJoint", "Fast Cutting" and "Circle Center" to meet various processing needs.
III.High Power EtherCAT Controller FSCUT6000
FSCUT6000 is a cost-effective EtherCAT cutting control system applies to 6-15kW power laser cutting,with easy installation and debugging, excellent performance, and inclusive solutions.with easy installation and debugging, excellent performance, and inclusive solutions.
Features:
1. Flash Piercing :Fast pierce with frequency conversion realizes higher efficiency.
2. Deslag Piercing : Remove slag once get piercing done, improving the quality on thick plate processing.
3. Self-adjust Vibration Suppression : Mitigate cutting vibration by real-time automatic adjustment of Z axis.
4. Smooth MicroJoint : Realize easy batch unloading.
5. Circle Center : Automatically detect center of a circle plate and start processing.
Laser Head: Intelligent laser cutting head BLT442.
Cutting Software: CypCutPro
CypCutPro is mainly used for medium and high power EtherCAT cutting systems, and has simple operation and rich functions. Functions such as "five-stage piercing", "flash piercing", "deslag piercing", "corner technique", "smooth micro joint" and "smooth piercing" improve medium and thick plate processing quality and processing efficiency.
IV.High Power EtherCAT Controller FSCUT8000
High-end intelligent EtherCAT bus controller designed for high power fiber laser above 8kW,featured by out of box service, easy to install and adjust, full solution functions, supports custom, automatic and digitization solutions.
Features:
1. Stage-9 Piercing : Support ultra-thick plate piercing with better performance. Smart LaserOff: Monitor the processing to smartly turn off the laser, realize a slag-free cutting with no gap.
2.Smooth MicroJoint : Realize tiny smooth MicroJoint in continuous processing, ensure both good performance and high efficiency, meanwhile unloading friendly.
3.Auto Recut : When real-time in-head sensor detects the plate was not cut through, the cutting head will automatically do recut.
4.Smart Piercing: The cutting head starts to cut immediately after piercing was done, the whole process is rather efficient.
5.Smart LaserOff : Monitor the processing to smartly turn off the laser, realize a slag-free cutting with no gap.
Laser Head: Intelligent laser cutting head BLT642H for 15kw. BLT662H for 20kw , BLT682H for 30kw,BLT6102H for 40kw, BLT6120H for 60kw,BLTA140M for 80kw.if need more functions, also can choose BLT8X0H and BLT6X2MA.
Cutting Software: HypCut
HypCut is customized software developed for high-power laser cutting. A professional process is provided for high-power laser cutting, which can realize intelligent production. It supports the planning and scheduling to assist production management; its modular design provides users with more concise and efficient operations and assists users in quickly completing production.
V. 2-Chuck Regular Tube Cutting Controller FSCUT3000S
2-Chuck cutting controller for regular tube, cuts square, round, obround, ellipse tubes and L beam, U beam precisely and efficiently, widely applied in Lithium-ion battery, bicycles, furniture, and PV support bracket.
Features:
1. Single-faced centering : Improve precision of hole-to-edge distance.
2. Quick Align Tube : Use cutting head to align tube head, reduce manual alignment time and head scrap.
3. Square/rectangle profile offset : Compensate for regular error, reduce precision demand of tube and hence to save material.
4. Fine Technique to Start/End Cut : Avoid over burning at the start, and the burrs left on the fallen part.
5.Special Shaped Beam Centering : Support L/U/H beam centering, improve cutting efficiency.
Cutting Software: TubePro
TubePro designed for professional tube cutting, supports production of tube and profile of various shape. It works with TubesT nesting software seamlessly to realize technique setting, advanced toolpath generation and nesting for standard and special production need.
VI. Small Tube Single-Chuck Pulling/2-Chuck Tube Cutting Controller FSCUT3000DE-A/D/H
EtherCAT controller with advantages of high efficiency and precision as well as shorter tube tail, widely applied in round and square tube of gym equipment, sanitary ware and guardrails.
Features:
1. Missed Cutting Prevention : Real time monitor tail length to prevent missed cutting.
2. Flycut : Generate flycut line to cut efficiently.
3.Smart Pulling : Balance clamp length and vibration for best and efficiency performance.
4. Bevel Cutting (Optional) : Supported for multiple bevel-type cutting, facilitates welding.
Cutting Software: TubePro
TubePro designed for professional tube cutting, supports production of tube and profile of various shape. It works with TubesT nesting software seamlessly to realize technique setting, advanced toolpath generation and nesting for standard and special production need.
VII.2-Chuck Regular Tube Cutting Controller FSCUT3000DE-L/M/G
2-Chuck EtherCAT controller for regular tube cutting, 3 work modules of thin tube, tube-and-sheet, standard to be chosen.
Features:
1. Square/rectangle profile offset : Compensate for regular error, reduce precision demand of tube and hence to save material.
2. Single-faced centering : Improve precision of hole-to-edge distance.
3.Special Shaped Beam Centering : Support L/U/H beam centering, improve cutting efficiency.
4.Error Determination ： Find out main axis servo gain difference by comparing command path and feedback path, so as to ensure accuracy of motion and part。
Cutting Software: TubePro
TubePro designed for professional tube cutting, supports production of tube and profile of various shape. It works with TubesT nesting software seamlessly to realize technique setting, advanced toolpath generation and nesting for standard and special production need.
VIII.2-Chuck Regular Tube Cutting Controller FSCUT5000B
2-Chuck EtherCAT controller for regular tube cutting, works with TubesT 3D nesting software to realize efficient co-edge cutting.
Features:
1. Dual Y Cutting : Reducing the tube movement during small trajectory machining to enhance cutting precision.
2.Dodge : Dodge by moving cutter or chuck, reducing waste, enhance cutting performance.
3.Holder Follow : Move holder up and down as tube rotating to keep it supported, reduce error caused by tube shaking.
Cutting Software: TubePro
TubePro designed for professional tube cutting, supports production of tube and profile of various shape. It works with TubesT nesting software seamlessly to realize technique setting, advanced toolpath generation and nesting for standard and special production need.
IX.Heavy Tube Cutting Controller FSCUT5000A
Supports 3-Chuck full stroke tube cutting machine, 3-Chuck pulling tube machine, multiple types of 4-Chuck tube machine, as well as zero-tail cutting and bevel cutting for H beam, U beam, L beam. It ensures stable tube cutting and is widely utilized in steel structure, towers and bridges.
Features:
1. Zero-tail Cutting : Save material, improve productivity.
2. 3-Chuck Cutting : Support 3 chuck full stroke moving, improve accuracy by preventing tube shaking.
3. 4-Chuck Cutting : Support 4-chuck heavy tube cutting, loading and unloading.
4. Bevel Cutting : Matched with drawing generated by nest software to cut bevel part. Supported for multiple bevel-type cutting, facilitates welding.
5. 7-Axis Pulling : Support 3-chuck dual chuck pulling. Dual pulling main chuck added on 2-chuck machine, easy to unload.
Cutting Software: TubePro
TubePro designed for professional tube cutting, supports production of tube and profile of various shape. It works with TubesT nesting software seamlessly to realize technique setting, advanced toolpath generation and nesting for standard and special production need.
X.Plane Bevel Cutting Controller FSCUT9100
FSCUT9100 EtherCAT cutting controller applies to mid/high power 2D bevel cutting. Featuring efficient and user-friendly mechanical calibration, precision compensation, bevel nesting, it is widely used in sheet metal processing.
Features:
1. Convex Head Cutting ： Support hole cutting on convex head, usually used in pressure vessel and wind power industries.
2. Additional Beveling ： Support additional bevel cutting after 2D cutting, maximize material savings.
3. Vision Calibration ：Collect precise model parameter within short time. Calibrate by one single click, subsequent maintenance does not rely on mechanical adjustments.
4. Compensation ： compensate for plate deformation to get high cutting precision.
5. Bevel Editing ： Support V/Y/X/K bevel, and special types of gradient bevel upper-circle-lower-square bevel. Continuous Cut, Break Toolpath adapt to various cutting demands, enhancing drafting efficiency.
6. Bevel Nesting : CypNest can connect with CAD, Tekla, Tribon (AM) for part importing, bevel editing, mixed nesting of bevel part, streamlining the whole process.
Cutting Software: HypCut
HypCut is customized software developed for high-power laser cutting. A professional process is provided for high-power laser cutting, which can realize intelligent production. It supports the planning and scheduling to assist production management; its modular design provides users with more concise and efficient operations and assists users in quickly completing production.
XI.Structural Steel Controller FSCUT9200
BOCHU new steel cutting controller, the FSCUT9200, is equipped with BCW laser profiler. It effectively detects and compensate for steel deformation, supports various cutting scenarios, enables fast drawing and efficient nesting, and promotes capacity upgrades in the steel structure industry.
Features:
1. Vision Calibration : Quick calibrate rotation axis parameter. High precision, short processing time, and easy maintenance.
2. Laser Profiling : BCW laser profiler real-time measures and make compensation for error between drawing and material position.
3. Professional Nesting : Combines Tekla with TubesT Structural Steel Version, offering efficient drawing and nesting.
4. Flexible Processing : Cutting and bevel cutting of flanges and webs, scallop and deburring, bolt holes processing and marking structural steel cutting demands. Combined with BLT laser head, stable and precise.
5. Multiple Machine Types Supported : Support both gantry and pulling machine.
6. 3 in 1 Cutting : Support structural steel cutting, plane bevel cutting and 2D cutting.
Nesting software:
CypNest :
CypNest is a nesting software designed for CypCut/HypCut sheet laser cutting system. It integrates advanced functions of drawing modification, quick nesting, toolpath generation, analysis report and more to meet your production needs.
Features:
1. Drawing Modification and Import ： Intelligent parts recognition, drawing error identification and optimization. Support file formats of DWG and DXF. Support batch create and import parts via Excel table.
2. Nesting Strategy ：Powerful algorithm engine of high efficiency and production rate; no limit of sheet and parts quantity in nesting; support manual and automatic nesting; support free form sheet nesting.
3. Toolpath Optimization ：Smart toolpath strategy to minimize travel length; smooth operation style for toolpath adjusting; multiple common line options to meet your production needs.
4. Production Assist ：Generate analysis report of production and pricing. Technique and cutting parameter perfectly match with HypCut/CypCut laser cutting software.
TubesT :
TubesT is a 3D tube nesting software designed for CypTube/TubePro laser cutting system. From parts drawing and modification, full type compensation, strategic nesting to report generation, using TubesT will meet and exceed your production needs.
Features:
1. Intelligent Nesting : TubesT supports nesting of parts of various shape all at once with minimum waste.
2. Flexible Common Line : Different parts, regardless of applied compensation, can merge common line toolpath in TubesT to reduce cutting times and minimize waste in production.
3. Quick Import : Parts or assemblies(IGS format) of multiple shapes can be imported in TubesT in a one-time operation to improve efficiency.
4. Drawing Modification : To solve the common problems in tube cutting, like through-hole precision and parts-assemble interference, TubesT developed flexible and easy-to-use functions for user to adjust parts drawing.
5. Automatic Sorting : Tube and profiles can finish automatic toolpath sorting by a simple click. For square and round tube, TubesT allows to generate toolpath by tube face sequence or by tube length interval.
6. Profiles Production : TubesT supports toolpath generation, modification and common line nest of profiles like L/U/T/H shape to extend production ability of your machine.
7. Parts Design : TubesT integrates drawing functions of extrude, cut, hole and V-groove etc. , even user with zero CAD experience can get start easily.
8. Nesting Report ：Nesting report of clear data sheet to facilitate operator manage production schedule.
We Qiaolian laser technology co,.ltd is a professional manufacturer of laser cutting machines.Our products include single table laser cutting machine,exchange laser cutting machine, sheet & tube laser cutting machine, professional tube laser cutting machine, large format gantry laser cutting machine etc. Laser power:6kw/12kw/15kw/20kw/30kw/40kw/60kw/80kw/100kw etc.
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