A handheld laser welder is a portable device used to weld two pieces of metal together. It uses a laser beam to melt the metal, then joins the two parts together. Laser welding is a fast and efficient method of joining metals, including aluminium, steel and stainless steel.
Handheld laser welders are gaining popularity in manufacturing because of their many advantages over traditional welding methods. They are more precise and can be used to weld hard to reach areas. They are also faster and more efficient, saving time and money.
This article outlines the characteristics, classification, advantages and uses of handheld laser welding machines. It will also introduce how to choose a suitable welding machine.
Features of laser welder machine
Laser welding machines are specialized tools that use a focused beam of light to join two pieces of metal. They are commonly used in manufacturing and repair applications and have several features that make them useful for these tasks.
Some key features of laser welding machines include:
Laser welding machines can produce very precise welds, thanks to the focused beams they use.
This makes them ideal for tasks requiring high precision, such as welding delicate or complex components.
Unlike other types of welding, such as arc or gas welding, laser welding does not require physical contact between the welding tool and the metal being welded. This means there is no risk of contamination or damage to the welding tool, which improves weld quality.
Laser welding machines can be used to weld a variety of materials, including metals, plastics, and ceramics. They can also be used in various welding applications such as spot, seam and wire welding.
Laser welding can be a very fast process, depending on the application. This is because the laser beam can move quickly across the surface of the metal being welded, resulting in fast and efficient welding.
Ease of use
Laser welding produces minimal distortion or warping of the metal being welded, which is important for applications requiring precise alignment or dimensional accuracy.
Many modern laser welders are designed to be user-friendly and easy to operate, with intuitive controls and user interfaces.
Laser welders typically have a range of safety features such as shielding gas systems, automatic shut-off mechanisms, and interlocks to ensure that the welding process is safe for the operator and the surrounding environment.
Why use handheld laser welding machine?
Welding technology is a cornerstone of many industries, and welders are continuously innovating to complete their work faster and more efficiently.
Choosing the right equipment to facilitate these processes is essential in order to maximize productivity. With modern advances in welding technology, now more than ever it's possible to stay ahead of the competition.
Opting for a welding machine is a strategic factor in achieving productivity and efficiency goals. Moreover, it can help create quality welds that give your products an edge in the market. With the right welding machine, you can acquire more potential customers and expand your reach.
How to choose handheld fiber laser welding machine?
More and more factories are starting to use handheld fiber laser welding machines for welding work, so the market for handheld fiber laser welding machines is growing.
How to choose a suitable handheld fiber laser welding machine? Here are some factors you should consider when buying:
- Type of laser system (CO2, fiber optic, YAG, etc.)
- Laser Power (Watts)
- The welding functions you need (spot welding, continuous welding, etc.)
- Duty cycle (how often you use the machine)
What parameters should I check before using?
All usage parameter settings are clearly stated in your owner's manual. Therefore, we will only describe a few commonly used parameters.
Careful consideration should be taken when deciding the welding power that is necessary for a job. If too much power is used, then additional energy will be consumed and resources might go to waste.
Before getting started, it's important to consult the welding parameter table in order to select the suitable welding power.
For optimal performance, we recommend selecting a laser beam with a diameter between 0.2 and 2mm.
At excessive frequencies, more energy is utilized on the metal which can lead to inefficient welding.
It's vital to use the appropriate waveform for each metallic material; failing to do so may result in energy loss and poor welding results. It's important to select the correct waveform in order to optimize welds.
Fiber laser welding machine working principle
The main principle of the fiber laser welding machine is to emit a high-energy, high-density laser beam through an optical fiber to melt and vaporize the metal at the weld to form a molten pool.
The key advantage of using a fiber laser welding machine is the deep penetration of the laser beam. This allows for very strong welds, even on thicker materials.
Fiber laser welding machines can be used for many different applications, including welding two pieces of metal together, repairing metal parts, and even cutting metal. This makes it a versatile tool for many different industries.
Classification of handheld laser welding machines
Handheld laser welding machines can be classified according to their laser heads and lasers
Classification by Laser
Handheld laser welding machines can be categorized by the type of laser they use.
There are three main types of lasers used in welding applications:
Fiber Lasers: Fiber lasers are the most common type of laser used in welding applications, including handheld welding machines. These lasers use fiber optic cables to deliver the laser beam to the welding point, which makes them very flexible and easy to use. Fiber lasers are also very efficient and can produce high-quality welds on a variety of materials.
CO2 lasers: CO2 lasers use a mixture of carbon dioxide, nitrogen, and helium to produce a high-energy laser beam. These lasers are commonly used in industrial welding applications, but are less commonly used in handheld welding machines due to their large size and weight.
Nd: YAG Laser: Nd: YAG (Neodymium-Doped Yttrium Aluminum Garnet) lasers use crystals to generate a high-energy laser beam. These lasers are highly precise and can produce high-quality welds on a variety of materials, but they have seen less use in handheld welding machines due to high cost and complex design.
Classification by laser source
Handheld laser welding machines can also be classified by the type of laser source they use.
There are two main types of laser sources used in welding applications:
Solid-state lasers: Solid-state lasers use a solid material, such as a crystal, as the lasing medium. They are commonly used in welding applications due to their high power output and excellent beam quality. Solid-state lasers are also very efficient and can produce high-quality welds on a wide variety of materials.
Gas Lasers: Gas lasers use a gas, such as carbon dioxide or helium-neon, as the lasing medium. They are less commonly used in welding applications than solid-state lasers. However, they are still used in some applications, especially in medicine and science.
Solid state lasers are the most commonly used type of laser source in handheld laser welding machines because of their high power output and excellent beam quality.
Solid state lasers can be further divided into different types such as fiber lasers, disk lasers and diode pumped lasers.
The choice of laser source depends on the specific welding application, the materials being welded, and the desired power output and beam quality.
Advantages of handheld laser welding machine
There are many advantages to using a handheld laser welding machine over other welding methods.
First, handheld laser welders are much more precise than other types of welders, so you can be confident that your welds will be clean and strong.
Second, a handheld laser welder can be used in hard-to-reach places, so you don't have to worry about trying to get around obstacles.
Third, handheld laser welders are much faster than other types of welders, so you'll be able to finish projects faster.
Application of handheld laser welding machine
Handheld laser welders are versatile tools that can be used in a wide range of manufacturing and repair applications.
Here are some common applications for handheld laser welding machines:
Auto Repair: Handheld laser welding machines are commonly used in the auto repair industry to repair body panels and other components. They produce high-quality welds that are virtually invisible, which is very important in maintaining the appearance of your vehicle.
Jewelry Manufacturing and Restoration: Handheld laser welding machines are commonly used in the jewelry industry to restore or modify jewelry. They can make precise, clean welds on brittle materials such as gold, silver and platinum.
Medical Device Manufacturing: Handheld laser welding machines are often used to manufacture medical devices such as implants and surgical instruments. They produce clean, precise welds on a variety of materials including titanium and stainless steel.
Electronics manufacturing: Handheld laser welding machines are used to manufacture electronic components such as sensors and circuit boards. They can perform precise soldering on small components, which is important for maintaining the functionality of the device.
Aerospace Manufacturing and Repair: Handheld laser welding machines are commonly used in the aerospace industry to repair and maintain aircraft components. They can produce high-quality welds on a variety of materials including aluminum and titanium.
Factors affecting the quality of laser welding
The quality of laser welding is affected by a number of factors, including the type of laser used, the type of material being welded, the thickness of the material, the focus of the laser, the speed of the laser, and the power of the laser.
In order to produce high-quality laser welds, it is important to understand how these factors influence the welding process.
Different types of lasers can be used for laser welding, but CO2 lasers are the most common. CO2 lasers emit a beam of infrared light that is absorbed by the material being welded, causing it to heat up and melt.
The focus of the laser is important in determining the width of the weld bead. A higher focus will result in a narrower bead, while a lower focus will result in a wider bead.
The speed of the laser is also acritical factor in laser applications. The faster the laser, the shorter the pulse duration and the more precise the result. For instance, in laser welding, a faster laser can make a more precise weld with less heat deformation.
In laser cutting, a faster laser can cut through thicker materials with the same level of accuracy. The speed of the laser is dependent on factors such as the power of the laser, the characteristics of the material being processed, and the motion control system.
In conclusion, the handheld laser welder machine is a versatile and powerful tool that can be used for a variety of welding applications. It is portable and easy to use, making it ideal for on-site repairs and welding in difficult-to-reach places.
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